The assembly of TIMKEN bearings is an important part of bearing processing. The essence of assembly is to assemble the qualified bearing parts that have been processed by precision machining and meet the technical requirements of the bearing parts process into a finished bearing through certain methods and steps. The technological process required by the product documentation. Below, ALIER INDUSTRIAL CO., LIMITED shares relevant knowledge about the structure and assembly process of TIMKEN eccentric bearings.
- The structure of TIMKEN eccentric bearing
The assembly process is to assemble the outer ring with the two rows of needle rollers and the first eccentric sleeve. Based on the components formed by the outer ring, the two rows of needle rollers and the first eccentric sleeve, the outer ring is assembled with the second eccentric sleeve and the two rows of needle rollers. Then it is assembled with the inner components of the double row cylindrical roller bearing. This eccentric bearing has a complicated structure and is very difficult to assemble.
- The assembly process of TIMKEN eccentric bearings
(1) Assembly of outer ring, two rows of needle rollers and first eccentric sleeve
For example: the height of the high block is 47mm, and the height of the low block is 28.3mm. The high and low blocks are used to support the outer ring of the eccentric bearing, and the low block does not touch the outer ring. The height of the first eccentric sleeve is the sum of the height of the high block and the height of the outer ring rib. Because the first row of needle rollers are only in contact with the outer ring rib of 2mm, the diameter of the needle is 4.5mm, which brings difficulties to the installation of the needle.
The sleeve is used to install the needle. The thickness of the sleeve is 7mm. A through slot is milled on the sleeve, and the size of the slot opening is 5.5mm, which is larger than the needle diameter. Installing a needle roller from the opening solves the problem that the needle cannot stand. This solves the problem of installing the first row of needle rollers. Skimming the high block, it becomes a low block to support the outer ring, and the second row of needle rollers are installed by slotting the sleeve. TIMKEN 22780-22720 bearings online, pls click here:
(2) Assembly of outer ring, two rows of needle rollers, first eccentric sleeve and second eccentric sleeve, and two rows of needle roller assembly The assembly process of the needle row is the same as above.
Assembly of TIMKEN inner ring and two rows of rollers
The first row of rollers can be installed with an auxiliary device for roller installation, for example: the design principle of the auxiliary device is: the height of the rib of the inner ring is 4mm, so that the height of the auxiliary device is the same as that of the rib of the inner ring. The height of the ring rib before the first row of rollers can be installed. The auxiliary tool mills 27 equally divided pockets. The height of groove is advisable to block roller. The aid gives a height of 7.6mm for the roller. The slot width should be larger than the drum diameter. The tools are installed like the first row of rollers and then loaded into the first row of cages, thus completing the first row of rollers loading process.
Place the second row of cages on the first row of cages and install the second row of rollers, thus completing the entire assembly process of the inner ring and the two rows of rollers.
Inner ring, two rows of roller assemblies and outer ring
The inner ring, the two-row roller assembly and the outer ring, the first eccentric sleeve, the second eccentric sleeve and the inner ring assembly of the four-row needle roller assembly, and the two-row roller assembly are loaded into the first eccentric sleeve, and the second eccentric sleeve and In the four-row needle roller assembly, the entire assembly process of the entire eccentric bearing is completed.
Due to the complex structure and complex assembly process of TIMKEN eccentric bearings, it brings certain difficulties to the design of assembly auxiliary tools. Through the application of the above sets of auxiliary tools in the assembly of eccentric bearings, the difficulties in the assembly process of eccentric bearings are solved. The performance and technical indicators of the assembled TIMKEN eccentric bearing meet the product requirements.
ALIER INDUSTRIAL CO., LIMITED, your reliable bearing supplier, the top brand bearing of Variety. ALIER INDUSTRIAL CO., LIMITED. has established a cooperative partnership with distributors authorized by some world-renowned manufacturers. We have more than 8 years of export experience can help you find the ideal sourcing solution. If you are looking for any type of bearings, please feel free to contact us.